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Metal Roof Insulation Project – Al Shoaraa Basic Education Complex

Saad Al Asmar School – Al Shoaraa, Damietta
20 Apr 2025
The Productive Cooperative Association for Construction and Development in Damietta

Across 518.52 m², the metal roofs of Al Shoaraa Basic Education Complex were insulated using Polyurethane Foam after corrosion and damaged sheet treatment, with an acrylic protective coating.

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Metal Roof Insulation Project – Al Shoaraa Basic Education Complex

EMC carried out thermal and waterproof insulation works for 518.52 m² of metal roofing at Al Shoaraa Basic Education Complex – Saad Al Asmar School, for the Cooperative Production Association for Construction and Development in Damietta.

The works included corrosion treatment, replacement of deteriorated metal sheets, and reinforcement of damaged areas, followed by Polyurethane Foam application and an acrylic protective coating for UV and weather resistance.

Scope of Work

  • Inspection and assessment of the metal roof.
  • Removal of deteriorated metal sheet sections.
  • Installation of new metal sheets to replace damaged sections.
  • Sanding and preparation of corroded areas.
  • Application of Zinc-Rich Primer for corrosion protection.
  • Complete washing and cleaning of the roof.
  • Treatment of damaged metal areas using fiberglass-reinforced polyester.
  • Full preparation of the roof for insulation works.
  • Spray application of Polyurethane Foam.
  • Application of an acrylic protective coating for UV and weather resistance.
  • Final inspection and handover.

Case Study

The Challenge

The main challenge was the presence of deteriorated metal sheet sections, widespread corrosion, and damaged areas across the roof, requiring comprehensive repair and surface preparation before applying the insulation system.

The Solution

Deteriorated metal sheets were replaced with new sections, while corroded areas were sanded and treated with Zinc-Rich Primer. Damaged metal areas were reinforced using fiberglass-reinforced polyester. After full surface preparation and cleaning, Polyurethane Foam was spray-applied, followed by an acrylic protective coating.

The Result

The project successfully delivered an integrated thermal and waterproof insulation system after comprehensive roof treatment, helping reduce water leakage and heat transfer while improving protection against corrosion, UV exposure, and weather conditions.

Project Videos

Professional Roof Sheet Metal Insulation and Installation Steps | Martyr Saad Al-Asmar Basic Education School for Boys

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