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Factories, Warehouses & Cold Storage Sector Polyurethane Foam System

Metal Roof Insulation Project – Warehouse F | Arma Detergents & Soap Company

10th of Ramadan City, Sharqia, Egypt
01 Sep 2026
ARMA Soap & Chemicals Company

Thermal and waterproof insulation works were completed for 12,192 m² at Warehouse F using Polyurethane Foam, an acrylic protective coating, and rainwater drainage treatment.

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Metal Roof Insulation Project – Warehouse F | Arma Detergents & Soap Company

EMC carried out thermal and waterproof insulation works for the metal roof of Warehouse F at Arma Detergents & Soap Company, covering a total area of 12,000 m², with the aim of improving roof performance and protecting it against water leakage and harsh weather conditions.

The initial inspection revealed rust around several screw locations and the need for riveting and fastening works in some sections of the metal sheets. After preparing and stabilizing the roof, the rainwater drainage channels were inspected, cleaned, and waterproofed using a polyester system reinforced with fiberglass mesh, followed by the application of a Coat Bio layer for additional protection.

In the final stage, 30 mm (±5 mm) Polyurethane Foam was spray-applied to provide thermal and waterproof insulation, followed by an acrylic protective coating to protect the insulation system from UV exposure and weather conditions.


Scope of Work

  • Inspection and technical assessment of the metal roof.
  • Riveting and fastening of required metal sheet sections.
  • Complete washing and cleaning of the roof surface.
  • Inspection and cleaning of rainwater drainage channels.
  • Waterproofing of drainage channels using a polyester system reinforced with fiberglass mesh.
  • Application of a Coat Bio layer to the drainage channels.
  • Spray application of 30 mm (±5 mm) Polyurethane Foam.
  • Application of an acrylic protective coating as the final layer.

Case Study

The Challenge

The main challenge was the presence of rust around several screw locations on the metal roof, in addition to the need for riveting and fastening works in some sheet metal sections to ensure roof stability before applying the insulation system. The rainwater drainage channels also required specialized treatment to prevent future leakage and maintain the long-term efficiency of the insulation system.

The Solution

The metal roof was prepared and treated through riveting and fastening works, followed by complete washing and cleaning to create a stable substrate for the insulation system. The rainwater drainage channels were then inspected, cleaned, and waterproofed using a polyester system reinforced with fiberglass mesh, followed by a Coat Bio protective layer. A 30 mm (±5 mm) Polyurethane Foam system was then spray-applied, followed by an acrylic protective coating as the final protective layer.

The Result

The project successfully delivered a complete thermal and waterproof insulation system for the metal roof of Warehouse F using Polyurethane Foam with an acrylic protective coating. The system creates a seamless insulation layer that reduces heat transfer and prevents water leakage, while reinforced drainage protection helps extend the roof’s service life and reduce future maintenance requirements.

Project Videos

Polyurethane foam insulation for factory and warehouse roofs, providing complete protection against water leakage and high temperatures.

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