Across 5,700 m², EMC rehabilitated and insulated the metal roof of El Sayad Knitting Factory using Polyurethane Foam, including corrosion treatment, vulnerable-area repairs, and two acrylic protective coats.
EMC carried out rehabilitation and insulation works for the metal roof of El Sayad Knitting Factory in El Mahalla El Kubra, for El Sayad Knitting Company, covering a total area of 5,700 m².
The works included roof cleaning, corrosion treatment, and repair of damaged sections and joints, followed by spray application of Polyurethane Foam to form a continuous thermal and waterproofing layer, finished with two acrylic protective coats for UV and weather resistance.
Site inspection and identification of damaged and vulnerable roof areas.
Washing and cleaning of the roof to remove accumulated dust and contaminants.
Removal and treatment of corrosion from metal sheets.
Securing and tightening joints between metal roof sheets.
Cutting and removal of severely deteriorated sections.
Installation and fixing of new metal sheets in damaged areas.
Application of anti-corrosion materials to treated sections.
Reinforcement of joints and vulnerable areas using fiberglass.
Surface preparation before insulation application.
Spray application of Polyurethane Foam across the entire roof.
Formation of a continuous thermal and waterproofing layer.
Application of the first acrylic protective coat for UV resistance.
Application of a second acrylic coat to complete the protective system.
Final inspection and handover of the completed works.