Across 3,800 m², EMC rehabilitated and insulated the metal roof of Tri-Chem Chemicals Factory using Polyurethane Foam, including corrosion, joint, and skylight treatment followed by a protective coating.
EMC carried out rehabilitation and insulation works for the metal roof of Tri-Chem Chemicals Factory in 6th of October City, covering a total area of 3,800 m².
The works included roof cleaning, corrosion treatment, and rehabilitation of joints and skylight areas, followed by Polyurethane Foam application at a thickness of 3 cm ± 5 mm to form a continuous thermal and waterproofing layer, finished with a protective coating for UV and weather resistance.
Site inspection and identification of damaged and vulnerable roof areas.
Removal of accumulated dust, debris, and contaminants from the roof and gutters.
High-pressure washing and surface preparation.
Cutting and removal of deteriorated sections.
Securing metal sheets, joints, screws, and fixing points.
Sanding and removal of rust from corroded areas.
Application of zinc-based anti-corrosion primer to treated sections.
Treatment and reinforcement of joints and vulnerable areas.
Treatment of skylights and surrounding areas using fiberglass reinforcement.
Spray application of Polyurethane Foam across the entire roof at 3 cm ± 5 mm thickness.
Formation of a continuous, seamless thermal and waterproofing layer.
Application of a protective coating over the Polyurethane Foam for UV and weather resistance.
Final inspection of the roof and drainage areas.
Completion and handover of the insulation system.